This requirement, in a world of manufacturing and production, has meant that for most products to be of utmost color scrutiny and perfectly consistent with the brand, it is inevitable that manufacturers must achieve this requirement to sustain the brand reputation and customer satisfaction. Most industrialists go through the unsolved problem of colour inconsistency every day, which results in the rejection of the product, increased waste, and unhappy customers. There comes a color matching cabinet procedure, an indispensable tool that would deal head-on with the problem at hand.
Overcoming the Color Quality Challenge
For colour-intensive industries such as textiles, plastics, and automotive, getting the colour right seems like wandering in a maze. Huge deviations are created due to differences in environmental influences, differences in materials, or even how the human eye perceives the colour. It is not just an aesthetic problem because it raises the costs of producing a defective product and losses in reworks.
Fortunately, there is colour color-matching cabinet coming into rescue the day. This is a high-tech gadget that provides a controlled colour assessment environment for manufacturers to reliably achieve good colour matching time and again.
What is a colour Matching Cabinet?
A color matching cabinet is specially prepared for the testing and matching of colours (color matching cabinet procedure) under standard conditions. Such a condition is required so that the same colour, when used in a different material or environment, shall not differ under that light. This makes it necessary for quality control in different industries. Such an instrument, therefore, usually comprises a number of light sources representing several ambient conditions. In other words, one can check the accuracy of colour in all its conditions.
Technical Features of Colour Matching Cabinet
Very crucial in selecting a color-matching cabinet is the knowledge of the technical features that would make it efficient. Among the most critical ones to consider Fare:
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D – 65 – Artificial daylight – 2 Nos.
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TFL Light-Tungsten Filament – 4 Nos.
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TL – 84 Light-Point of Sale – 1No.
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UVB Light-Ultra Violet – 1 No.
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CWF Light-Cool white fluorescent – 1 No.
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Hour Meter-Imported from Germany to record the cumulative usage.
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The angle of viewing booth – 45 degree
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Viewing Booth Material – Wood or Steel
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Time Totaliser – up to 99999.9 hours
This color-matching cabinet is manufactured strictly as per ASTM standards and comes complete with an instruction manual and conformance certificate.
Colour Matching Cabinet price
For instance, the color matching cabinet price can range from INR 50,000 to 1,50,000 depending upon how many features it will provide along with specifications. Keeping this in view, it is a tiny investment and one can easily bear its loss when occurs due to colour incompatibility. It proves to be commercially quite sound for the manufacturers in India.
Achieve a Fundamental Change in Your Operations through a Matching Cabinet
You can change your quality control process fundamentally in many ways through a color-matching cabinet.
1. Waste Minimization
For the most part, the color match is right and proper from the very start. The color-matching cabinet can go as low as about 20% less waste from being created. Thus, you might have a production value of materials at INR 10,00,000 per month; you could save INR 2,00,000 by way of reduced waste.
2. Reduced Repetitive Cost
Financial Impacts of rework are tremendous. Colours being uneven, among other factors leading to the rejection of batches sometimes, as high as 15% on the cost of production. If your monthly costs of production stand at Rs. 20,00,000, it would mean an additional cost of Rs. 3,00,000 through rework on such kinds of rejects only.
3. Better Customer Satisfaction
Along with consistent color quality comes customer satisfaction, which leads to better retention and potential referrals. The cost to acquire new customers is much more than retaining existing ones; hence, improving customer satisfaction can have a positive effect on your bottom line.
4. Smoothen Production Time
Inasmuch as a color-matching cabinet can accelerate the process of attaining colour approval, potential production delays shall be avoided and manufacturers shall not pass through revisions that gobble up precious hours. In this way, efficiency can cut up to 25 per cent of a production cycle and thus faster turnaround and increased productivity.
5. Improve Compliance and Standards
For such industries having tough quality regulation compliances, a color-matching cabinet will ensure that your product always satisfies or exceeds regulations. This compliance avoids costly penalties and helps improve one's reputation in the market.
6. Long-term Investment
A color-matching cabinet is a one-time investment for the rest of one's life because, once made, it lasts for years with minimal service needed. Sometimes, payback from such an investment may be realized even within the first year of using resources saved in the reduction of waste and rework.
7. Improved Brand Integrity
Such uniformity of quality of colour strengthens the brand integrity. Your customers will be 'locked in' to your products since they realize that, every time, those purchases will meet their expectations fostering loyalty and repeat purchases, further cementing a market position.
In a world of stability in colour making or breaking a product's success, a reliable color-matching cabinet procedure stands as a key tool in the success of the same. This instrument provides an environmentally controlled approach to colour assessment and seeks to minimize waste and rework costs while achieving customer satisfaction and streamlining the production process.
A colour-matching cabinet is an intelligent investment for any organisation that intends to invest in quality assurance tools as they promise long-term benefits.
Do you want another step forward towards enhancing your quality control process and providing integrity for your products? Then, consider investing in a color-matching cabinet now. Contact us for more information on the choices available and how you may need them.
FAQs
1. What is the color-matching cabinet?
Application for the assessment and colour comparison on the same lighting condition to ensure that colours match best between different materials.
2. How does the process of a color-matching cabinet work?
The process is to put colour samples inside the cabinet and match the colours with different kinds of light sources in different environments.
Color-matching cabinets enhance the quality of your products, but that also raises your efficiency to operating profitability. So never let colour inconsistency defeat you today because colour makes a difference. Call us at +91 9210 903 903 or drop an email at info@prestogroup.com!
