Product integrity is the key to staying competitive in the manufacturing and packaging world. Assessing material strength and durability against impacts has become one of the greatest concerns for industrialists in general and for those dealing with plastics and packaging specifically. Inadequate testing may result in product failure, higher costs, and loss of reputation. The solution to this critical issue? Dart Impact Tester is the instrument used in the testing of materials based on impact resistance to meet stringent quality requirements.
Product failures mainly occur because of insufficient impact strength. It can result in some very serious problems.
Financial Losses, Because of the product failure resulting from poor impact strength, a company may have losses due to the product recall or replacement, and loss in reputation. For example, sometimes one batch of a single product might cause a loss equivalent to thousands of rupees.
The falling dart impact tester offers solutions to all problems, which involve having a reliable tool to check the material's impact resistance. It can then help the manufacturer ensure the robustness of his products to withstand the forces in the real world. That reduces risks and ensures that the customers get maximum satisfaction from the products.
Dart Impact Tester: Introduction
A Dart Impact Tester is an important device used to determine the impact resistance of plastic films and sheets or any other material. This measuring device works by dropping the dart from a certain distance onto a specimen to determine the energy used in punching the material. The impact resistance of material is quite important for evaluating the overall performance of any material with respect to any application whether it is packaging or product designing.
Technical Specifications of the Dart Impact Tester
Type of Test – Free Falling test
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Release Mechanism: Electromagnetic dart hold/release mechanism through paddle switch
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Material: Mild Steel Duly Powder Coated / Sturdy Aluminum structure
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Inner Diameter of the clamp: 127 mm
Diameter Of The Dart Head
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For Method A – 38 mm
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Method B –50.8 mm ± 0.13 mm
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Maximum attainable height of the dart: 660mm &1524 mm for methods A and B respectively.
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Diameter & Length of Method A dart: 38 mm ± 1 mm & 212.8 mm
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Diameter & Length of Method B dart: 50 mm ±1 mm & 226.5 mm
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Maximum weight holding capacity of Dart holding mechanism: 2 kg.
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Dart head Material: Method A Phenolic, Method B Stainless Steel
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Least Count of the height adjusting scale: 1 mm
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Pneumatic clamping Pressure: 3-4 Bars (Pneumatic supply in customer scope)
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Control Panel: Digital Counter ( In- built-in HMI)
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Power: 220 V, 50 Hz, Single Phase.
Changing Lives and Businesses
Investment in a falling dart impact tester can bring much profit for manufacturers, meaning cost-cutting, better efficiency, and product quality. Here is how this tool can affect business operations:
1. Better Product Quality
Through thorough impact testing, the manufacturers ensure that their products pass up the standards of quality due to any given condition. For example, if the defect rate of a firm is 5% but improves the testing process which lowers the rate to 2%, it could save about INR 50,000 in a month considering each defect would cost about INR 500 to fix.
2. Savings in production
Proper testing will minimize the usage of low-quality materials. Such low-quality materials may bring failure products. The savings of the company will stand at INR 6,000 because it spends INR 20,000 every month on these materials that are failing their minimum quality tests. Furthermore, the Dart Impact Tester saves a 30 per cent reduction from this monthly spend.
3. Efficiency of Testing Processes Enhanced
The Dart Impact Tester allows for the testing of several samples at once, thereby increasing the throughput of quality control processes. If traditional methods take 8 hours for testing and the Dart Impact Tester reduces this to 4 hours, this means more tests can be conducted, allowing manufacturers to make faster production decisions.
4. Long-term Investment in Quality Control.
It can be expensive to make a single investment in a Dart Impact Tester, but payback related to less waste, increased efficiency, and greater quality of product more than recoups those expenditures. ROI can be downright spectacular when product quality forms an essential part of the reason vendors are chosen between ones.
Adhering to quality standards in many industries no longer involves best practices alone but regulations as well. Manufacturers must, thus pay a fine if caught operating not adhering to those regulations and standards, to help guard against product malady while foregoing penalties.
A Dart Impact Tester is an equipment designed to determine the impact strength of materials, especially in the packaging and plastics industries. It simulates real-life conditions by dropping a dart onto a test specimen.
FAQs
How is the Dart Impact value measured?
The Dart Impact value is measured by dropping a specified weight from a predetermined height onto a material sample and calculating the energy required to puncture the material.
What material can be tested with a Dart Impact Tester?
The Dart Impact Tester is mainly used to test plastic films, sheets, and other flexible materials that need to be checked for impact resistance.
How much does a Dart Impact Tester Price?
The Dart Impact Tester from any reliable company costs between INR 60,000 to INR 1,50,000 depending upon the model and specifications.
Conclusion
Investment in a Dart Impact Tester is a strategic investment for any manufacturer looking to increase product quality and save thousands of rupees in costs each month through reduced waste and better testing.
Product integrity and quality are not to be compromised. Upgrade your testing facilities with a precise Dart Impact Tester today. Contact us to see the range of high-quality Dart Impact Testers available to you on your path towards ensuring high standards of quality and reliability of your products.
Phone: +919210 903 903
Mail: info@prestogroup.com
