Textile business is one such business that demands money, be it raw material, qualified employees, high-end machinery. And in all this, people often ignore their quality management department. As there is no productive output, it only just adds cost to the company. It is believed that textile testing machines are expensive. For efficient testing, you need a full-fledged lab with trained operators. To make testing productive for the business, you first need to look out for the objective of setting up a lab. You may incorporate testing at different points of production cycle where testing can play a significant role in improving the quality of products while avoiding the processing of sub-standard merchandise further.
What is the need of testing in the textile industry?
We cannot say that testing is more important for ‘this’ industry and less important for ‘that’ industry. It depends on the manufacturer what quality he wants to provide to the consumer. Being a producer, you should know the behaviour of the product when subjected to intended application. Especially, in textile and handloom industry. As the end consumer belongs to different age group and a different section of society. For instance, when you are producing something for new born, the clothes should be skin sensitive, soft and should not have loose strength buttons. This is why snap button pulls out tester is used to check if buttons could sustain the force applied by a child so as not get swallowed by him.
Different stages of production where testing is important;
- Assessment of raw material – The strength of the fabric, thread count, moisture analysis, colour fastness, etc. are some common tests which are conducted on raw material to check if the lot is suitable for starting the production line.
- Quality management of production line – During the production, testing the first sample helps in managing the quality of the mass production. For instance, you’ve realised that buttons you’ve incorporated in the shirts does not have enough strength, after testing with snap button pull out the tester. In this case, you can look for an alternate vendor of buttons or try a new method of attaching these buttons. This helps in controlling the disaster at a very early stage.
- Assessment of final product – So, your production line has produced the first batch, you must check the final product for any discrepancy. Colour matching cabinets, in this case, are of much help.
- Research and Development of new products – after a lot of brainstorming, you have curated good ideas, but before implementing them you need to do a thorough analysis to check if it would survive when subjected to intended conditions.