Testing torque is a crucial component in the manufacturing environment for many companies. Measuring torque is a process that is neglected and can lead to incorrect torque measurement instrument that is selected or used for torque testing applications.
Every torque analyser is tuned instrument that is designed for testing, calibrating and observing torque applications. Choosing proper torque testing equipment starts with defining testing needs. Torque testers measure torque. Various types of Torque Testers are available in the market. Each torque meters offer a distinct feature.
In the aerospace manufacturing industry, to ensure in-flight safety and to comply with Federal Aviation Administration (FAA) regulations, design of a manufacturing process must produce components that are exactly designed. It is essential to work from correct design specifications. It includes torque specifications for every critical fastener. Designs are executed accurately that needs investment in torque sensitive tools for assembly operators.
The pilot checks the aircraft prior to lifting off. The aircraft manufacturers must check their tools before constructing aviation products. To test the calibration of the torque tools, manufacturers have two options. They are shipping the tools to the equipment manufacture or any third party laboratory to test and certify. The second option is to invest in internal torque testing equipment.
Sending torque tools into a laboratory to test has many benefits. For example, the quality and accuracy in torque testing. The right torque testing equipment such as Digital Torque Tester depends on specific needs. For small operations producing a limited array of aircraft components with hand tools, the most effective testing option is a number of simple torque testers. For larger operations working with hand tools, it is wiser to invest in a few torque analysers that work with various torque sensors at aby given time.
Investing in torque testing equipment reduces system downtime. These tools need to be occasionally tested. Torque measurement is important for various manufacturers. It is not sufficient by simply running a fastener and tight assuming the torque control process is complete. Measurement of torque does not stop once the assembly process is complete.
Every time a fastener is used to form a joint between two parts, torque control is the key element. Ensuring a well –tightened fastener is installed properly to the pre-defined torque specification determines its success and failure of a product. Torque testing is key to determine and reduce fastening failures. Lack of monitoring and measuring torque brings down quality control. Insufficient torque can cause a screw or bolt to loosen from vibrations. Excessive torque causes fasteners to break.