What factors can affect the accuracy and reliability of melt flow index test results?

What factors can affect the accuracy and reliability of melt flow index test results?

reliability of melt flow index test

Most of the plastic products prevailing in the industry are made out of polymer granules. These polymer granules are molded into different shapes & sizes by a process of melting. The manufacturers of the polymer industry find it really challenging to assess & evaluate the perfect melt flow rate of polymer granules for molting and thus converting them into different useful products.

The melt flow index tester is a lab testing instrument, designed precisely by the Presto Group to determine and assess the melt flow rate of polymer granules and aid the manufacturers from the polymer industry to easily mold the granules into useful products once they are aware of the melt flow index or the melt flow rate of a specific granule type.

The melt flow index is a very well-engineered lab testing instrument as it is designed to be operated at different ranges of temperatures & weights, allowing the polymer granule manufacturer to assess different granule types within a single instrument. The vitality of the instrument increases as there are major instances of wastage and false production that cause a hefty amount of losses to manufacturers. To avoid such losses, the derivation of the melt flow index is necessary as it acknowledges the manufacturers for accurate values needed for the melting of polymer granules.

There are certain aspects that a manufacturer must take into consideration while assessing the melt flow rate of polymer granules with the help of this lab testing instrument.

Factors to Accurately Derive Melt Flow Index

The melt flow index tester manufacturer has designed the instrument with precision to avoid any kind of hassle or operational difficulty for the manufacturer of polymer granules. However, some factors are necessary to take into adherence while performing the task to derive accurate as well as precise results consistently.  

ü Every polymer granule type requires a different weight and a variable temperature under which the testing should be conducted. The manufacturer must understand the differentiation of polymer qualities as per the standards and should associate accurate weight and maintain precise temperature conditions to derive error-less results.

ü The accuracy of the results can only be achieved with absolutely no air gap left between the piston forcing weighed pressure on the specimen. Therefore, it is a must for the operator to eradicate any such air gap with the help of a press tool provided by the melt flow index tester manufacturer.

ü It is crucial for the operator to assess the auto-cutting time of the melted polymer granule with the help of a rotating cutter associated right outside the die as there are instances when the cutter might be cutting the specimen into random pieces rather than in a consistently equivalent shape & size.

ü The Presto Group has also made sure to provide other cleaning and alignment tools such as the die cleaner, barrel cleaner & barrel alignment tool along with the instrument to ensure regular cleaning and flawless alignment of the equipment for conducting tests with correct measures expeditiously.

ü It is crucial to record the results for achieving higher levels of flawlessness. The results are measured by a formula – grams per 10 minutes which needs to be implemented accurately.

These are some of the important testing factors to be taken care of while performing tests to achieve perfect results over & over again. The Presto Group has aided the manufacturers of the polymer industry with the provision of certain features in the instrument that make it facile for them to make sure of the above-mentioned factors.

How Presto Ensures Reliability of Melt Flow Index Tester

The melt flow index tester manufacturer has engineered the lab testing instrument as feature-loaded equipment to assist the operators with a top-notch handling experience without any hassle. Some of these amazing features are:

Ø The melt flow index is equipped with a die steel barrel to ensure the uniformity of continuous heating within the barrel or the test cylinder around the specimen.

Ø The instrument also comes with a microprocessor-based PID display which enables the operator to keep track of the records and consistently conduct further tests by analyzing the previous ones.

Ø The instrument assures long-term running and a strong durable finish due to the corrosion-resistant construction of the device, which ensures rustproofing for a very long time.

Ø The instrument is also equipped with an automatic rotating cutter for hassle-free sample cutting without requiring any human interference thus, reducing the scope of human error and providing accurate specimen pieces.

These are some of the highly advanced features that add to the simplicity of functioning of the instrument. These features are responsible for the widespread assurance of the melt flow index tester in the polymer industry along with the trust of Presto Group.

To ensure an even greater level of accuracy and perfection within the melt flow index of granules, here are some important installation factors to consider to.

Installation Factors for Greater Accuracy in Laboratories

Ø The melt flow index tester is designed as a bench-top model, hence it is necessary to be placed on a bench or table that has an even surface that can stand the weight of the instrument.

Ø The instrument should be kept at least 2 feet away from walls or any flammable devices to avoid any heating of the machine element.

Ø You must ensure that the machine should be installed at a clean and smooth laboratory surface to avoid any misconceptions in products.

Buy Melt Flow Index Tester Today!

If you are also a manufacturer from the polymer industry and you also faces problems while melting the polymer granules into useful products, you can overcome them today by getting yourself a melt flow index tester. To know melt flow index tester price or to buy melt flow index tester simply contact us via call at +91 9210903903 and e-mail us at info@prestogroup.com. We will be more than just delighted to serve our customers with the best service and most affordable melt flow index tester price